Tape and Reel Modules
With industry-leading precision, reliability, and adaptability to various component sizes, our tape and reel solution enhances production efficiency and protects delicate components from damage. Whether for small-batch or large-scale manufacturing, our machines deliver consistent, high-quality packaging every time.
Boost your production workflow with our state-of-the-art Tape and Reel Machine—engineered for speed, accuracy, and reliability.
Fully Automatic Tape and Reel Packaging Line
.
-
done
Precision and Packaging Quality
- Handling accuracy – Precise placing of components into the blister
- Perfect Sealing – Stable and hermetic cover film sealing for 100% protection (ESD option included) -
done
Speed and efficiency
- Fast packaging with cycle time under 1 second/part
- Automatic blister tape Exchange – fewer downtimes, higher productivity -
done
Flexibility and Versatility
- Supports a wide range of components – from SMD chips to mechanical parts.
- Adjustable tape width (16–88 mm) and blister depth up to 30 mm.
- Customizable blister design – In-house R&D and manufacturing of forming tools for tailored packaging solutions.
Key Performance Features
Versatile Component Compatibility
Compatible with a wide range of electronic components, including resistors, capacitors, integrated circuits (SMD Products) and diodes, micro switches, connectors, and sensors. Excels in forming blister pocket with accuracy, ensuring a secure and consistent hold for various electronic components
Efficient Operation
High-speed packaging capability streamlines the taping and reeling process for increased productivity. The advanced system incorporates precision component alignment and automated quality inspection, ensuring consistent placement and reducing errors.
Customizable Settings
Customizable settings for tape width, reel diameter, and component pitch, providing flexibility for various component sizes. Trailor the machine settings to your specific needs, adjusting blister size, pitch, depth and geometry to accommodate a variety of component dimensions and packaging requirements
User-friendly interface
The intuitive control panel simplifies operation and setup, making it easy for operators to navigate and control the forming and packaging process
Carrier Tape Forming Module
The TAPE FORMING packaging module is a highly specialized and adaptable solution engineered for the precise production of blister tape, specifically designed for tape and reel packaging in electronic component manufacturing. This advanced module seamlessly blends efficiency, flexibility, and intuitive operation to optimize the formation of blister pockets on tape. It is the ideal choice for producing high-quality blister tape, ensuring seamless integration into tape and reel packaging processes.
The Process:
- Unwinding
- Tape pre-heating
- Tape forming
- Tape cooling
- Feeding holes cut
- Servo-driven blister feed
Technical Data:
- Cycle time - 2,9 sec/120 mm
- Types - In-line / Self-standing
- Pre-heating - Max 230°C
- Heating straight length - Up to 600 mm
- Blister feeding - Servo-driven
Tape and Reel Packaging Module
The TAPE and Reel packaging station is an innovative solution designed for the accurate and efficient packaging of electronic components, meeting the varied demands of today’s manufacturing environments. This advanced machine integrates flexibility, precision, and intuitive features to optimize the tape and reel process seamlessly.
The Process
- Mother Coil -Unwinding
- Interlining paper-winding
- Product placement
- Cover tape -Unwinding
- Sealing
- Blister feeding wheel
- Cutting
- Finished coils - Winding
Technical Data
- Cycle time - 2,9 sec/120 mm
- Types - In-Line / Self-standing
- Blister feeding - Servo-driven
Automatic Reel Changer
The Automatic Reel Changer ensures seamless, uninterrupted packaging by automatically swapping empty reels with full ones. This advanced system eliminates downtime, keeping your blister tape and reel packaging machine running at peak efficiency. With high-speed automation, it reduces manual intervention and minimizes material waste. Designed for reliability, it seamlessly integrates into high-volume production lines
The Process:
- Automatic packaging of finished blister reels
- Manual adjustment for blister width
- Blister cutting and gluing
- Manual loading and unloading of reel stacks during production
Technical Data:
- Packaging cycle time: 1 sec
- Depth: 20 mm
- Pitch: 25 mm
- Reel Diameter: 609 mm
- Reel Width: 48 mm (Stack of 700 mm - 14 reels)
Fully automatic vs. Manual Tape and Reel packaging
Automatic Packaging Machine
Fully automatic solution for electronics packaging from Eberhard
- High throughput (can process thousands of components per hour)
- Consistent quality and placement precision
- Minimal human intervention required
- Built-in quality control features (vision systems, rejection mechanisms)
- Suitable for high-volume production environments
- Lower labor costs in the long term
- Reduced handling damage to sensitive component
Manual Tape and Reel Packaging
Conventional manual solution
(-) Much slower throughput rates
(-) Higher labor costs for the ongoing operation
(-) More prone to human error and inconsistency
(-) Higher risk of component damage from handling
(-) Limited quality control capabilities
(-) Not economical for high-volume production
Your advantages as an Eberhard customer
We support our customers over the entire life cycle of their production lines.
Visionlab
At Eberhard, we have our in-house expertise in programming and installing camera inspection systems. This saves you valuable time, especially if an existing system requires reprogramming. Our in-house specialists take care of this for you.
Retrofit
With our retrofit concept, we guarantee our customers CO₂-friendly utilisation of the system over several product generations. We give your system a second chance.
Lifetime Excellence
With our Lifetime Excellence service program, we offer our customers comprehensive support from our specialists throughout the entire life cycle of the production systems.
Send us a message
We would be happy to advise you personally.
You might also be interested in
Single Pin Insertion into PCBs
High-Speed Pin Insertion - up to 400 pins per minute in one single machine
Combi Module for electrical connectors
Pin Insertion and Bending in one single module.
Pin Insertion into Power Modules
Insertion of High-Voltage Pins - up to 350 pins per minute