Banner-Titelbild-PCB-mit-Komponenten
THT Assembly Module

Automatic assembly of PCBs with wired components

Our fully automated assembly system efficiently handles components like coils, capacitors, connectors or switches.

Product References

Printed Circuit Boards with various wired componets

Key Performance Features

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Efficient

Easy intergration of vision systems and force-torque sensors boosts production efficiency throught the THT assembly process.

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Flexible

The THT Assembly Module adapts easily to varying part types, providing maximum flexibility on the production floor and low-volume production.

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Precise

Self-standing with basement and cover or option to integrate the station into an existing assembly line.

Machine-Learning

Machine Learning

Automated cycle time optimization based on historical processes with ArtiMinds LAR software

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THT assembly process

  1. Flexible Module Design as an offline Module for manual loading and unloading of PCBs or an inline Module with SMEMA interface.
  2. Automatic feeding of components in Tubes or Trays
  3. 6-Axis Robot with force-torque sensor and vision system for assembly process
  4. ArtiMinds RPS software for sensor-based robot program using of force sensor and vision system
  5. Cycle time optimization based on historic runs with ArtiMinds LAR software
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Bild_3_Roboter-THT-Bestückung

Technical Data

  1. Speed: <5s per THT component
  2. Native robot code (for Kuka KRC4 & KRC5 controllers)
  3. Modular feed-in: Jedec-Tray, Tube, Blister
  4. For PCB-sizes between 10-360 mm
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Watch the entire process in the video

Automated assembly of wired components with PCB.

Point-by-Point Comparison

Fully automatic vs. Manual THT assembly processes

Automatic THT Assembly

New solution for electronics manufactures from Eberhard and Artiminds

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  1. High precision achieved by the consistent accuracy of tactile robot, leader to higher quality
  2. 24/7 operation thanks to the fully automated THT process
  3. Maximum flexibility due to fast reprogramming and conversion to new components
  4. Automated diagnostics and maintenance functions minimize unexpected downtimes
  5. Nearly all electronics assembly processes can be automated minimizing bottlenecks

Manual THT Assembly

Conventional manual solution

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(-) Precision depends on the operator´s skills. Higher risk of errors,

especially over long shifts

(-) Continuos production is limited by worker

shifts and breaks

(-) Adaptation to new components requires retraining making changes slower or labor intensive

(-) Downtimes and delays due to human errors, absence,

manual inspections

(-) Relying on manual labor makes it challenging to maintain

consistent quality

Your advantages as an Eberhard customer

We support our customers over the entire life cycle of their production lines.

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Visionlab

At Eberhard, we have our in-house expertise in programming and installing camera inspection systems. This saves you valuable time, especially if an existing system requires reprogramming. Our in-house specialists take care of this for you.

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Retrofit

With our retrofit concept, we guarantee our customers CO₂-friendly utilisation of the system over several product generations. We give your system a second chance.

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Lifetime Excellence

With our Lifetime Excellence service program, we offer our customers comprehensive support from our specialists throughout the entire life cycle of the production systems.

Send us a message

Would you like to find out more about your individual options for automating the production of electrical connectors?
We would be happy to advise you personally.

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